Dry Type Transformer

Description

  

Product Structure and Manufacturing Techniques

1. Iron Core:

   • Utilizes GEORGE auto shear (from Germany) – GEORGE 400 and GEORGE 600 modes cut silicon-steel sheets with precision (< 0.02mm burr).
   • Incorporates high-quality Japanese silicon-steel sheets to reduce no-load power consumption and noise.
   • H-insulated oil lines and Double H-glue ensure reliable performance and long service life.
   • Adopts a five-stage stepping joint, adjustable champ force, and elastic bearing assembly for cushioning and shock resistance.

2. Coil:

   • High-voltage coils: Sectional cylinder coils, withstand high voltage, have high fire resistance, and fine cooling systems.
   • Low-voltage coils: Copper foil coils, cast using DMD Pre-impregnated heat distribution method for high efficiency and short-circuit resistance.

3. Thin Insulation Layer:

   • Winding enclosed by reinforced film resin with compound silicon-hydride glass-fiber (withstands 200℃) for high mechanical strength.
   • Ensures expansion/shrinkage with winding, preventing resin layer splitting, and aids heat radiation.

4. Casting:

   • Coils processed in VACUUMPEK3/150E (HEDRICH CO, LTD. Germany) vacuum casting pot using Cibasc-F epoxy resin, solidified agent, and glass fiber.
   • Ensures low/no partial discharge and a controlled casting process to guarantee performance.

5. Transformer Casing:

   • Uses a framework modular aluminum alloy casing for compactness and rigidity.
   • Adapts to IP20 or IP23 standards for indoor/outdoor applications, ensuring safety and heat radiation capacity.

6. Quality and Testing:

   • Focuses on quality consciousness, emphasizing ISO9001 Quality System Certification, and implementing 6-Sigma quality control.
   • Conducts various specialized tests for compliance with international standards.

7. Technical Support and Service:

   • Provides comprehensive systematic technical support, values customer feedback, and continuously improves product and service quality.

8. Environmental Considerations:

   • Ensures environmentally friendly manufacturing, operation, and disposal processes in line with ISO14001 standards.
   • Allows for the disassembly of expired transformers with a high recovery ratio for reuse or environmentally friendly disposal.

9. Sustainable Development:

   • Adheres to ISO14000 and ISO18000 standards and conducts experiments for heat shock resistance, environmental adaptability, and fire resistance, aiming for continuous improvement.

 

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Factory Photos

Material stacking area

assembly area

inspection area

finished product